Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Radiator: Service and Repair

Radiator











Removal and Installation
1. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding.





2. Remove the 4 push pin retainers and the air deflector.
3. Remove the cooling fan motor and shroud. For additional information, refer to Cooling Fan Motor and Shroud.
4. Disconnect the degas bottle to radiator hose and position aside.
5. Disconnect the upper radiator hose from the radiator and position aside.
6. Disconnect the lower radiator hose from the radiator and position aside.
7. Remove the 4 bolts and the radiator support brackets.
^ To install, tighten to 30 Nm (22 ft. lbs.).
8. Remove the 2 power steering tubes and A/C condenser retaining nuts and position aside the power steering tubes.
^ To install, tighten to 10 Nm (89 inch lbs.).
9. Remove the 2 A/C condenser bolts and remove the radiator.
^ To install, tighten to 10 Nm (89 inch lbs.).
10. To install, reverse the removal procedure.
11. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding.